CD-03 Compliance Plan Requirements Per Emissions Unit {51863}

PARTICULATE CONTROL EQUIPMENT: Cyclone ­ INSTRUCTIONS Microsoft Word version of CE-03 Adobe PDF version of CE-03 The purpose of CE-03 (state form 52620) is to summarize all of the physical and operational parameters of a cyclone used to control particulate emissions. Complete this form once for each control device (or once for each set of identical control devices). CE-03 is a required form for submitting information about a cyclone to IDEM, OAQ. For the purposes of this form, the term "source" refers to the plant as a whole and NOT to the individual emissions units. If you have any questions, contact the Air Permit Reviewer of the Day (PROD) at (317) 233-0178 or 1-800-451-6027 extension 3-0178 (toll free call within Indiana). Part A: Identification and Description of Control Equipment Part A identifies the particulate control device and to describe its physical properties. 1. Control Equipment ID: Provide the identification number for each device used to control or limit air pollutant emissions. The identification numbers listed on this form should correspond to the emissions unit identified on the Plant Layout diagram and Process Flow diagram. 2. Installation Date: Specify when the control equipment was installed. At a minimum, the month and year of installation is required. 3. Number of Tubes: Specify the number of tubes for the cyclone. For multiple tubes, specify whether the tubes are arranged in parallel or in series. 4. Is an Alarm / Detector Installed on this devices? Specify whether or not an alarm or detection system is installed on the control device. If such a system is present, briefly describe the system. Part B: Operational Parameters Part B provides the operational parameters of the control device and the pollutant laden gas stream. Appropriate units must be included if the standard units are not used. 5. Gas Stream Flow Rate: Provide the volumetric flow rate of the gas stream prior to entering the control device, after leaving the control device, and include the calculation of the difference in flow rate between the inlet and outlet of the device. You must also include the units for flow rate. Air flow rates are typically provided in actual cubic feet per minute (acfm). 6. Gas Stream Temperature: Provide the average temperature of the gas stream prior to entering the control device, after leaving the control device, and include the calculation of the difference in temperature between the inlet and outlet of the device. You must also indicate the temperature scale used. Air stream temperatures are typically provided in degrees Fahrenheit (°F). 7. Gas Stream Pressure: Provide the pressure applied to the gas stream prior to entering the control device, after leaving the control device, and include the calculation of the difference in pressure between the inlet and outlet of the device. You must also include the units of pressure. Air pressure is typically provided in inches of water (in H2O) or pounds per square inch (psi) or millimeters of mercury (mm Hg). 8. Moisture Content: Provide the moisture content of the gas stream prior to entering the control device, after leaving the control device, and include the calculation of the difference in moisture content between the inlet and outlet of the device. Moisture content is typically provided as a percent (%). 9. Average Particle Size Range: Provide the average size range of the particulates in the gas stream prior to entering the control device, after leaving the control device, and include the calculation of the difference in size range of particulates between the inlet and outlet of the device. Particulate size range is typically provided in micrometers (m). 10. Other: Specify any other parameter of the control device, and provide the appropriate value for the parameter prior to American LegalNet, Inc. www.FormsWorkflow.com entering the control device, after leaving the control device, and include the calculation of the difference between the inlet and outlet of the device. Specify the units of measure used for the control device parameter. Part C: Pollutant Concentrations Part C provides the operational parameters of the particulate control device and the pollutant laden gas stream. Appropriate units must be included if the standard units are not used. 11. Units: For each pollutant controlled, provide the units of measure for each concentration. Pollutant concentrations are typically provided in pounds per hour (lb/hr), tons per year (tpy), parts per million by volume (ppmv) or in milligrams per liter (mg/L), or in grains per dry standard cubic foot (gr/dscf). 12. Inlet: For each pollutant controlled, provide the concentration of the pollutant in the gas stream prior to entering the control device. 13. Outlet: For each pollutant controlled, provide the concentration of the pollutant in the gas stream after leaving the control device. 14. Efficiency: Provide a capture and control efficiency for each pollutant controlled by the control device. Capture The capture efficiency of the control device is the amount of the contaminated gas stream that is collected by the control device. Provide the particulate capture efficiency for the control device. Efficiency is typically provided as a percent (%). Control The control efficiency of the control device is the amount of contaminant that is removed from the captured gas stream by the control device. Provide the particulate control efficiency for the control device. Efficiency is typically provided as a percent (%). Part D: Monitoring, Record Keeping, & Testing Procedures Part D identifies any existing or proposed monitoring, record keeping, & testing procedures that may need to be included in the permit. 15. Items Monitored: Specify what is or will be monitored for each control device. For example, "pressure drop across the baghouse". 16. Monitoring Frequency: Specify the frequency for each monitored item (e.g., "once per shift"). 17. Items Recorded: List what records are or will be kept for each listed control device (e.g., "raw material usage"). 18. Record Keeping Frequency: Specify the record keeping frequency for each recorded item (e.g., "daily log of material usage"). 19. Pollutants Tested: For each listed emissions unit, list the performance tests conducted. For the pressure drop example, the performance test would be for "particulate matter". 20. Test Methods: If the applicable requirement requires the use of a specific test method, identify the test method. Sta