OAQ Process Information Application PI-19 Surface Coating And Printing Operations {52560}

Indiana Department of Environmental Management Office of Air Quality Air Permit Application Page 1 of 8 PI-19 Instructions 10/2006 PROCESS INFORMATION: Surface Coating & Printing Operations ­ INSTRUCTIONS Microsoft Word version of PI-19 Adobe PDF version of PI-19 The purpose of PI-19 (state form 52560) is to obtain detailed information about the surface coating or printing operation. Complete one form for each Process Unit (or group of identical process units). PI-19 is a required form for all air permit applications submitted to IDEM, OAQ. For the purposes of this form, the term "source" refers to the plant as a whole and NOT to the individual emissions units. If you do not provide the enough information to adequately describe the process, the application process may be stopped. If you have any questions, contact the Air Permit Reviewer of the Day (PROD) at (317) 233-0178 or 1-800-451-6027 extension 3-0178 (toll free call within Indiana). Of all the Indiana Air Pollution Rules, 326 IAC 8 is the most complex and most often misunderstood. This guide is to ease the process of preparing the permit forms relevant to this rule. Surface coating in general refers to the application of organic substances to metal, plastic, rubber, wood, paper, or other substrates to enhance the performance of a product. This includes, but certainly is not limited to such things as: · · · Paint Rustproofing Adhesives · · · Magnetic Coatings Lubricant Coatings Powder Coatings · · Stains Varnishes and Shellacs Equipment covered by this rule includes application equipment such as spray booths, flow coaters, and dip tanks; and drying equipment such as air dryers, flash off areas, and curing ovens. Specifically excluded from surface coating is the degreasing and other surface preparation operations that may be required. Other air pollution rules - beyond the scope of this guide - may apply. Part A: Summary of Surface Coating Operation Part A summarizes the surface coating process. If there are multiple coating operations that are identical in nature, capacity, and use, you may use one form to summarize the data for the identical process units. 1. Unit ID: Provide the identification number for the unit. The identification numbers listed on this form should correspond to the emissions unit identified on the Plant Layout and Process Flow diagrams. 2. Installation Date: Provide the date on which the process unit was installed. If the exact date is not known, provide the month and year of the installation. If the unit has not yet been installed, provide the anticipated installation date. If the unit has been modified since the original installation, include the most recent modification date. 3. How many identical units are identified in this form? Indicate whether this form identifies one process unit, or a number of identical process units. Identical units must be of the same type, capacity, and installation date. If more than one identical unit, specify the number of units in the space provided. 4. Application Method: Specify the coating application method. 5. Spraying Method: If spray application is used, further specify the coating application method. If none of the listed categories or subcategories is applicable, specify the spraying method under the "other" option, or choose "Not Applicable". American LegalNet, Inc. www.FormsWorkflow.com Indiana Department of Environmental Management Office of Air Quality Air Permit Application Page 2 of 8 PI-19 Instructions 10/2006 6. Number of Guns Used when coating: Quantify the number of guns used in the coating process area (e.g., specify the number of guns per spray booth) or choose "Not Applicable" if spray guns are not used on this coating operation. 7. Number of Guns Supported by the Compressor: Quantify the number of guns supported by the compressor (e.g., specify the number of guns that the compressor is capable of supporting) or choose "Not Applicable" if spray guns are not used on this coating operation. 8. Substrate Description: Specify the substrate, i.e., the type of product and material coated (e.g., metal cans, wood cabinets, plastic widgets, etc.). 9. Maximum Production Rate: Provide the maximum production rate for the unit, and include appropriate units of measure (e.g., units/hr, ton/hr, gal/hr, cf/hr, etc.). Part B: Summary of Printing Operation Part B summarizes the printing process. If there are multiple printing operations that are identical in nature, capacity, and use, you may use one form to summarize the data for the identical process units. 10. Unit ID: Provide the identification number for the unit. The identification numbers listed on this form should correspond to the emissions unit identified on the Plant Layout and Process Flow diagrams. 11. Installation Date: Provide the date on which the process unit was installed. If the exact date is not known, provide the month and year of the installation. If the unit has not yet been installed, provide the anticipated installation date. If the unit has been modified since the original installation, include the most recent modification date. 12. How many identical units are identified in this form? Indicate whether this form identifies one process unit, or a number of identical process units. Identical units must be of the same type, capacity, and installation date. If more than one identical unit, specify the number of units in the space provided. 13. Press Type: Specify the type of printing press used. If none of the listed categories or subcategories is applicable, specify the press type under the "other" option. 14. Substrate Description: Specify the substrate, i.e., the type of product and material coated (e.g., paper, metal foil, plastic, etc.). 15. Feed Type: Specify the feed method used for the printing operation. If none of the listed categories or subcategories is applicable, specify the feed type under the "other" option, or choose "Not Applicable". 16. Maximum Line Speed: Quantify the maximum line speed in feet per minute (fpm). 17. Maximum Printing Width: Quantify the maximum printing width of the printing press in feet (ft). 18. Ink Type: Specify the type of ink used and include a Material Safety Data Sheet (MSDS) for all of the inks used in the process. Part C: Coating Data Part C provides data about the coatings used in this process. Complete this table once for each of the worst case coatings and provide a Material Safety Data Sheet (MSDS) for all of the coatings used in the proces